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Who makes a GOOD 4-pin installable plug?

mkirsch
Nomad II
Nomad II
My little 4x8 "winter" trailer's wiring has disintegrated AGAIN from corrosion. When I went to get it out last week, literally every splice had fallen apart, no sign of copper.

This time around I'm going with quality marine grade wire and self-sealing heat-shrink connectors.

The problem is, I can't seem to find a 4-pin connector to install on the ends of these wires. All I can find are the cheap ones with the pre-molded pigtails on them, or the "emergency repair" type with the snap-in clips.

Does anyone make a QUALITY 4-pin plug that I can install my own wires on? I suppose I could go with a 7-pin, but then I would have to use an adapter on one of the vehicles I tow it with.

Putting 10-ply tires on half ton trucks since aught-four.
21 REPLIES 21

mkirsch
Nomad II
Nomad II
Not really. It took about 4 hours to rewire the trailer. This time I took precautions in the hopes of not encountering this disappearing wire problem for a THIRD time. I was hoping to "ice the cake" as it were with a quality connector instead of having to resort to the same old junk that failed on me twice already and not have to spend the 20 minutes, ever.

Putting 10-ply tires on half ton trucks since aught-four.

Grit_dog
Nomad III
Nomad III
Iโ€™ve never seen a 4 flat connector like youโ€™re looking for.
Either use an adapter from a different style plug so you can use โ€œyourโ€ wire all the way to the plug or just crimp on a connector and call it a day. Whatโ€™s it take, like 20 min to put a new one on when the old one corrodes out?
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wnjj
Explorer II
Explorer II
mkirsch wrote:
All the vehicles I plan to use to two this trailer have 4-pin, but not all have 7-pin, and they're not all my vehicles so I can't demand they change plug types.

You can always wire a 7-pin and build/buy an adapter (which stays out of the weather most of the time) for the other vehicles.

enblethen
Nomad
Nomad
I would mount a weather proof junction box on the front of the frame, then use the standard four pin harness from there to TV.
Make sure you coat all connections with a electric de-oxidation grease. I put it inside the connectors prior to crimping.

Bud
USAF Retired
Pace Arrow


2003 Chev Ice Road Tracker

mkirsch
Nomad II
Nomad II
It's the trailer wiring that was gone. No problems on the vehicle side. The trailer wiring was just plain rotted away, nothing left but copper sulfate and insulation.

I had no choice but to rewire the trailer from scratch. That is precisely why I was looking for a good 4-pin plug that could be installed on my new wiring like you can with a 7-pin Pollack plug.

This time I used all quality marine grade 16ga wire. Wasn't cheap, but it is nice stuff to work with, much better than the "primary wire" you get at the auto parts store.

Unfortunately I still haven't found a good 4-pin plug. All the vehicles I plan to use to two this trailer have 4-pin, but not all have 7-pin, and they're not all my vehicles so I can't demand they change plug types.

In the meantime I had to tow the trailer so I ended up using a cheap 4-pin plug from Walmart, and more heat shrink butt connectors.

Putting 10-ply tires on half ton trucks since aught-four.

krobbe
Explorer
Explorer
Here is one made by Wesbar available at ETrailer.

After seeing it, I may change out my 4pin connector on my cargo trailer.

I also installed this 7pin/4pin on my truck.
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BenK
Explorer
Explorer
There might be more going on than you know...is my guess

Copper is a good corrosion resistance material...Copper corrodes at negligible rates in unpolluted air, water, and deaerated nonoxidizing acids.

But it does absorb acid to rot itself...why most places has that comment 'unpolluted aire, water...etc'...SMOG is acidic and when mixed with H2O, creates an acidic condition

Then a possible galvanic condition with 'that' vehicle. GM found out the hard way with the then new OATs coolant and one of the new ways to check coolant condition was to use a digital multi meter to measure voltage in the coolant (galvanic action....AKA a battery)

Your profile says you live in Rochester NY (loved going there for business meeting with the East Bay guys and West Bay guys and staying at the Woodcliff Lodge) Rats...just checked...the old buildings have been replaced...

Anyway, back on your topic...there are tons of folks in New York who have similar trailer connectors. Many have Scotchlok and have not reported the level of corrosion you report...flaky connections yes, but not corrosion of this level

Am assuming your corrosion issue is at the trailer side of the connectors, right?

If so, suggest checking the trailer wiring and making sure the grounding is solid...and/or rewire in a new heavy gauge grounding system

Good luck
-Ben Picture of my rig
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time2roll
Explorer II
Explorer II
mkirsch wrote:
Thanks, but even though that looks like a high quality cable, it introduces 8 additional crimp connections that I could avoid by simply having a quality plug to install on the ends of the new wires.

What failed were the CONNECTIONS, not the plug. Anywhere there was a butt splice in the wire, the wire disintegrated. I used heat shrink sealed butt splices too. The wire was literally GONE for as far back as I peeled the insulation, replaced with a blue powder. I don't know how you could possibly prevent that with "maintenance."

This is why I want to avoid butt splices wherever I can.
Sounds like a wire defect or contamination. I have never had any issue with a butt-splice sealed with heat shrink. I have at least six that are frequently submerged and holding up for over a decade powering a sump pump. At least 12 years for the ones connecting my in-bed 7 pin connector and they are exposed under the truck.

mike-s
Explorer
Explorer
Install a junction box on the tongue. Then wire both 7 and 4 pin leads to it. That will cover 99.9% of tow vehicles without an adapter. In the future if you need to replace a lead, it's easy.

mkirsch
Nomad II
Nomad II
Thanks, but even though that looks like a high quality cable, it introduces 8 additional crimp connections that I could avoid by simply having a quality plug to install on the ends of the new wires.

What failed were the CONNECTIONS, not the plug. Anywhere there was a butt splice in the wire, the wire disintegrated. I used heat shrink sealed butt splices too. The wire was literally GONE for as far back as I peeled the insulation, replaced with a blue powder. I don't know how you could possibly prevent that with "maintenance."

This is why I want to avoid butt splices wherever I can.

Putting 10-ply tires on half ton trucks since aught-four.

D_E_Bishop
Explorer
Explorer
I have three vehicles that I can tow the towed with, two have factory installed seven contact connectors and I use flat four connectors with a seven to flat four adapter, the Winnie has a six pin round connector and I just put a six pin round plug on a flat four cable with a round four to match the towed. I did buy more expensive connectors and cable because we camp at the beach a lot and every time I wash the RV I flush out the sockets and plugs and spray silicone in the sockets and coat the pins with silicone grease.

I also have caps for the flat four connectors that I coat with silicone to keep the seal water tight.

There are a lot of places where a little preventative maintenance goes a long way.
"I travel not to go anywhere, but to go. I travel for travel's sake. The great affair is to go". R. L. Stevenson

David Bishop
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burningman
Explorer
Explorer
Sounds like youโ€™d be happier if you just went to 7-pin.
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fx2tom
Explorer
Explorer
https://www.etrailer.com/Wiring/Wesbar/W787268.html
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